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Prototype Python Trike

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     In keeping with my friend's plan to make a delta using much the same design, I'm making my Python clone with the same intentions.  In fact, the bent and delta rear ends can be switched in and out of the same front end with the only change being disconnecting the cabling for the rear brake(s).  The Python Delta sort of looks like an adult sized Big Wheel.

     The front end is the same one as the Python clone.  Same angles, pivot, seat mount, etc.  The change starts behind the front seat mount.  The long backbone is made out of the same 1¼" mild steel box tube and is parallel to the ground.  Again, it's a hardtail and we'll see if the frame and seat mesh flex enough to soften the ride a little.  The rear cross member is made out of 1" x .064 (or .049") steel box tube.  The "L" shaped sections going forward at the rear are the support arms for rim brakes and are 3/4" x .064" box tube.

     This is a close-up view of how the rear wheels are attached.  This trike is modelled with 305mm wheels and mounts for rim brakes.  A version with disc brakes is a little further down the page.  The axle goes through the same kind of axle tube as I use on the trikes, a 1¼" long piece of 3/4"OD x 1/2"ID steel tube.   A piece of 3/4" x .064" box tube connects the axle tube to a piece of 3/16" steel plate.  An identical piece of 3/16" steel plate is welded to the end of the cross memebr, at right angles to the ground.  The two plates are bolted together with four 1/4", grade 5 bolts and you can set both toe in and camber by using thin washers as shims between the steel plates.  In the picture, a 1/32" shim between the rear of the plates sets a 1/16" toe in for each wheel, for a total of 1/8".  Camber could also be set by shimming the bottom bolts in the same way, at the same time if desired.  Later, if I want to change to 20" (or larger) wheels, all I need to do is unbolt the axle mounts and bolt other adapter plates on in place.  The only provison is if the wheels are so large that they start interfering with the rider's arms and shoulders.

     The nice thing about a delta like this, is it can be made fairly narrow just so long as there is enough width for the tires to clear the outside of the rider's arms, or the rear wheels are far enough back to accomplish the same thing.  Additionally, spray off the rear wheels should miss the rider with a fender/guard being needed primarily only for the front wheel.  With three wheels for stability, the 48/38/28 chainring should more than suffice for the hills in my area where very low speeds on the steeper hills would be problematic for balance on a 2 wheeled bent.

    

     While the rear end might look a little spindly, I've been building the tadpole front ends like that and have had zero problems in over 3,000 km.  I think it'll be fine too.

     Below, is a version of the trike mocked up with 16" Al rims and mecahnical disk brakes.  Looks a little more "pro" than rim brakes but the U-brakes I've been using, up until now, have tons of stopping power.  Discs might add a level of complexity and fine tuning that isn't worth the stopping power increase(if any).  I have a pair of discs and rotors, so I'll be using them on something - just haven't decided on what yet. :)  It looks very much like Greg's trike aside from the lack of the rear tilt mechanism.

     Here is a closer view of the rear disc set-up.  The toe-in/camber adjustment is identical to the rim brake version.  A short section of 3/4" box tube at a 30 degree angle is welded onto the side of the axle supports.  A piece of 1/4" mild steel is welded to that which acts as the actual caliper mount.  The disc parts are modelled exactly to scale and the hubs will be used on other projects that use the Alex 305mm rims pictured here.

 The specs should be close to the following:

  Concept Delta Ice Racer
Pivot Angle: - 59º
Trail: - 11¾"(30 cm)
Seat height:
7½" 10"(25cm)
BB height:
16½" 16"(40.5cm)
BB-Seat diff.
- 6"(15.5cm)
Ground clearance: 3½" 2" (5cm)
Wheelbase: 44" 45¼"
Weight: - 53lbs
BB-FWA: - 14½"(37cm)
Turning Circle: - 9' (2.75m)
Length: 71" 73" in ice racer config (~3" longer than normal due to larger rear wheels)
Height: 25" - to top of front wheel, ~22" to top of seat 25"(10cm)
Width: 28" to 31" 30"
Track: 26½" 27"
Weight Bias: - 55/45 front/rear
Front wheel: 26" AL, VRB-182 26 x 1.25 tire, 7 or 8 spd 26" x 1 3/8", 95 psi, 9 spd 11 - 34 cassette, ~300 #6 x 3/8" screws
Rear wheel: 16" AL Alex X-101 rims, Kenda Kwest 16" x 1.5" tires two 20" x 1.5" with ~250 screws each
Gear inches: 21.41 to 113.45 21.41 to 113.45 (don't anticipate needing any lower than 29)

 

19 Jan 06

     To the right is what the PC2 currently looks like.  Rides very nicely and much more user friendly to learn than the BHP was/is.  Still needs the fender tabs and a front brake, but other than that, it's quite rideable.

 

     Right now though, I'm making a tilting delta rear end for it using the same design as one that Paul Sims', from Greenspeed trikes, built.  With that in mind, I assembled and cut a few of the parts I'd need.  The wheels are 20" stroller/jogger wheels with built in precision bearings and a stub quick release axle already installed.  I'm using the same style 1/2" kingpin with bushings that I use on my trikes, plus an old Huffy 20" fork and head tube.  The original idea was to make a straight delta trike, but I thought I'd incorporate the tilting feature at the same time.

 

     After about 6 hours of work over a few days, the new delta rear end is assembled enough to try a test fit on the python and see how it looks and fits.  I used a couple clamps to hold the rear end roughly in position to see how close it is to the seat.  It will actually be a little further to the rear, and mounts to the rear dropouts using a quick release, and a single bolt connecting to the brake mount.  I want to be able to switch back and forth between the 2 and 3 wheel version with as little effort as possible.  The rear wheels will have rim brakes but the brake supports aren't completely fabricated yet and the ends can be seen sticking out in front of the wheel a little.

 

     The rear end will tilt/rotate independently of the steering and just allows the rider to lean into a turn like a normal two wheeler.  The wheels rotate on horizontal kingpins and will tilt left and right.  I'll set a stop at 45 to 60 degrees once I find out how far it can lean or how far the rider needs to lean.  I'll put a tilt brake on it too but I haven't decided whether the brake is on or off at it's default setting.  For ease of riding, I think I'll make the tilt lock on by default, and you can squeeze a brake lever to release the lock so it will tilt.  I still have to install a center post on the steerer tube and the two tie rods as well as the adapter to connect the steerer tube end to the drop outs and brake mount.  Tomorrow I'll go see if I can pick up a bunch of 1/4" rod ends for the steering linkages.

6 Feb 06

     So, been pretty busy with ice race preparations, and now that the ice races are done, a little time for updates.

     The delta config is done and pictured to the right.  To me, it handled amd felt just about identical to when it only had two wheels.  The idea was to be able to lock it out whenever I didn't want it to tilt, or when a new rider was on it and couldn't balance it.  A spring loaded ¼" pin would automatically slide into place when the python was vertical, and it would "lock" in the upright position on it's own.  To unlock it, you simply squeezed an extra brake lever and it would slide the pin out of its socket and it would tilt/lean like a normal python.  As an aside, it's sort of comical to use the words "normal python" together, yes? :)  Anyway, a small strap would keep the lever squeezed so the python would remain in "unlocked" mode for normal riding.  It worked fine, but when locked in upright mode, it tipped very easily, due mainly to the seat height combined with the narrow track.  Steering inputs were difficult because you had to make sure you leaned before turning or you would tip just about every time at any speed other than quite slow.  I was concerned about this, but as I had no experience with it, I thought I'd try it and see.  Turning it only with my legs was a little different but not difficult to do, especially with SPDs.  The tilt-stops are set up for about 45 degrees which is more than enough tilt for any cornering except for a rare high speed, sharp turn.  I know . . . I tested it :)

     As for it's performance as an ice racer, even with all the screws in the tires, there wasn't enough weight on the two rear wheels to provide adequate traction at speeds approaching race requirements.  It cornered well but nowhere near as fast as my ice trike.  Once the rear wheels started to slide, I was just about guaranteed to 1st) do a 180 degree snap turn, and then 2nd) fall over :).  Python deltas don't "turn into the skid" very well at all unfortunately (even using my inside hand as an outrigger), and then, because I had the python leaned into the corner, with the sudden spin-out, all the weight was to the inside, and I simply fell over.  It would work quite nicely on a longer, slower race or on a bigger track with larger radius corners, but inside a rink, it's a little lacking.

     So, I'll take the delta rear end off and convert the PC2 back to a "normal" python.  I'll change the delta rear end so that the default mode is "un-locked" and I'll replace the pin-lock with a disc rotor and a disc caliper, the same as this and this.  Then, I'll mount the delta rear end on my BHP and do some long distance/long term trials on the delta rear end.

25 Oct 2006 - Update

     After removing the delta rear end and cleaning it all up, I noticed that the cross member was bent.  Not sure how or why, maybe in one of the wipeouts at the ice rink.  Fundamentally I like the design, but I won't put the tilting rear end back on a Python, instead I'll use it on a normally steered, twist chain FWD delta.  By "use it", I mean using the design, but with a beefier cross member, lower to the deck and with a cleaner disc rotor for the tilt lock.  If all goes well, it'll be a chassis for a fully faired trike which should be good for commuting.

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